Recovery of Useful Chemicals from Paper Sludge-Derived Tar by Catalytic Partial Oxidization over Zirconia-Supporting Iron Oxide Catalysts in Steam Atmosphere

  • Liu Baohua
    Division of Chemical Process Engineering, Graduate School of Engineering, Hokkaido University
  • Tago Teruoki
    Division of Chemical Process Engineering, Graduate School of Engineering, Hokkaido University
  • Fumoto Eri
    Division of Chemical Process Engineering, Graduate School of Engineering, Hokkaido University
  • Hayashi Jun-ichirou
    Center for Advanced Research of Energy Conversion Materials, Hokkaido University
  • Masuda Takao
    Division of Chemical Process Engineering, Graduate School of Engineering, Hokkaido University

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Abstract

To develop a method for converting paper sludge-derived tar to useful petroleum-related chemicals, the catalytic cracking of the tar over zirconia-supporting iron oxide catalysts (ZrO2/FeOX catalyst) in a steam atmosphere was examined. Useful aromatics such as toluene, ethylbenzene, and styrene are included in the tar at compositions of approximately 63% with the remaining 37% being unknown components. By applying the ZrO2/FeOX catalyst, the unknown components were effectively decomposed without decomposing the useful chemicals existing in the tar, and the concentrations of unknown components were decreased from 37 to 11%. Moreover, acetone and phenol were newly produced. The lattice oxygen of the FeOX was the active site for the catalytic decomposition of the unknown components in the tar, and the ZrO2 on FeOX had activity for decomposing H2O molecules, thereby yielding active oxygen species. The oxygen active species spilled over on the FeOX surface to regenerate the oxygen defects formed during the reaction. Accordingly, the catalytic activity and stability were due to the consumption and regeneration of the lattice oxygen.

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