Research on Pressure Welding Conditions of Various Work Metals : Effects of Contact Pressure, Surface Expansion Ratio and Temperature

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Pressure welding tests have been carried out by means of upsetting the mated cylindrical specimens of aluminum, copper, mild steel, nickel and stainless steel. The critical conditions for obtaining the bond strength equivalent to the parent strength have been examined with various contact pressure p, surface expansion ratios X and temperature T. Consequently, it has been concluded that the critical surface expansion ratio X_s decreases remarkably with a temperature rise in all the work metals, and that the complete bond strength can be obtained with a relatively small reduction in height of Re=10〜20% within the range of hot working temperatures.

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