Improving metal dusting resistance of. transition‐metals and Ni‐Cu alloys

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<jats:title>Abstract</jats:title><jats:p>The present study focuses on a new technique for the prevention of metal dusting in carbonaceous gas environments at intermediate temperature. Preliminary laboratory metal dusting test was conducted for transition‐metals and Ni‐x%Cu binary alloys in a simulated 60%CO‐26%H<jats:sub>2</jats:sub>‐11.5%CO<jats:sub>2</jats:sub>‐2.5%H<jats:sub>2</jats:sub>O (in vol.%) gas mixture at 650°C for 100 h. The metal dusting caused no coke deposition on transition‐metals of Cu, Ag, and Pt, while those of Fe, Co, and Ni have a large amount of coke and lost mass. Whether or not coking behavior of Ni‐Cu binary alloys formed any oxide scales in the simulated gas environment depended on the Cu content. Specimens containing low Cu were entirely covered with coke and showed rough metal surfaces due to the degradation of metal. Alloys of 20% and more Cu, on the contrary, had no coke deposition and smooth metal surfaces, suggesting alloys with an adequate Cu do not react with CO in the gas mixture without an oxide scale barrier. Based on these results, we conclude that Cu does not protect by formation of the oxide scale but has a “Surfactant‐Mediated Suppression” against metal dusting. This effect can be explained in terms of atomistic interaction of CO with transition‐metal surfaces by electronic structure analyses. The concept can be also useful for the practical material design of Ni‐Cr base alloy with excellent metal dusting resistance.</jats:p>

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