Improvement of Riser Efficiency Using High-Intensity Ultrasonic Treatment in A356 Alloy

  • Shin Sang-Soo
    Department of Materials Science and Engineering, Pusan National University
  • Kim Woo-Chun
    Research & Development Center, DR AXION Enterprise Co. Ltd.
  • Kim Kyou-Hyun
    Advanced Process and Materials R&BD Group, Incheon Regional Division, Korea Institute of Industrial Technology
  • Park Jeong-Wook
    Research & Development Center, DR AXION Enterprise Co. Ltd.

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We have investigated the effect of ultrasonic vibration on the alloy riser thus reducing the volume and improving the microstructure of molten A356 alloy. A unique horn shape and shrinkage cavity mold was designed for this study. High power ultrasonic vibration was then introduced into the riser of the molten aluminum during solidification of the A356 alloy. As a result, the shrinkage cavities are decreased and the riser efficiency is improved. In addition, the morphology of primary α-Al phase in the casting alloy changes from dendrite to granule in nature after the ultrasonic vibration treatment. This study suggests that ultrasonic vibration can be used to reduce the riser volume in an A356 alloy casting sample.

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