Galling Behavior in Square Cup Drawing of High-Tensile-Strength Steel

  • WANG Zhrgang
    Department of Mechanical Engineering, Gifu University
  • KUBOTA Hiroyuki
    Graduate Student, Department of Mechanical Engineering, Gifu University
  • XUE Dezhou
    Graduate Student, Department of Mechanical Engineering, Gifu University
  • LIN Qiguan
    Department of Mechanical Engineering, Gifu University
  • OKAMURA Masaaki
    Department of Mechanical Engineering, Gifu University

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  • 高張力鋼板の角筒深絞りにおける焼付き現象
  • コウチョウリョク コウハン ノ カクトウ フカシボリ ニ オケル ヤキツキ ゲンショウ

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Abstract

To investigate the galling behavior on the macroscale in a square cup drawing of high-tensile-strength steel, a series of experiments was carried out under semidry or dry conditions. Cold alloy tool steel (SKD11) and its improved material (SLD), and austempered ductile iron (ADI) were used as noncoated dies. TiCN (PVD), TiCN (CVD), TiC (CVD) and diamond-like carbon-Si (DLC-Si (DC-PACVD)) coated on SKD11 were used as coated dies. The experiments using noncoated dies showed that macroscale galling can be observed clearly on the dies and drawn cup surface with a few drawing cycles. On the die surface, galling occurs at the bottom of the boundary between the straight and corner, and grows upward with the number of drawing cycles. Galling on the drawn cup starts at the top of the same boundary and grows downward with the number of drawing cycles. In the case of coated dies with the drawing cycle number N = 120, no galling on the macroscale can be observed on the dies and drawn cup surface, but microscale adhesion can be observed on TiCN (PVD) or TiCN (CVD) at the same boundary as noncoated dies. No conspicuous adhesion can be observed on TiC (CVD) or DLC-Si (DC-PACVD) when N reached 1000, but microscale adhesion can be noted on TiC (CVD) and no adhesion can be found on DLC-Si (DC-PACVD).

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