Large-area Fabrication of Free-Standing Thick Membrane with Microphase-Separated Cylindrical Nanostructure

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Block copolymer free-standing membrane with hexagonally packed and penetrated cylinders is fabricated in 5 cm × 5 cm of area and 1.2 µm of thickness by using a sacrificial layer of indium-tin oxide (ITO) layer which can be dissolved with a dilute hydrochloric acid (HCl) solution immediately. Photocross-linkable liquid crystalline block copolymer consisting of poly(ethylene oxide) and liquid crystalline poly(methacrylate) with chalcone mesogens as photocross-linkable unite, PEO-b-PMA(rChal), was utilized in this report since this film affords hexagonally packed and normally aligned PEO cylinders in long range ordering. Photocross-linking in chalcone mesogens and dissolution process of the sacrificial layer using aqueous solution play the dominant role in the large-area fabrication of the free-standing membrane without any defects. The orientation of PEO cylinders in the membrane with ~0.8-17 µm thickness was investigated based on GISAXS measurement. The perpendicularly oriented PEO cylinders were observed in the membrane with up to 1.2 µm of thickness

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