Dry Etching of Al-Rich AlGaAs for Photonic Crystal Fabrication

Abstract

<jats:p> We investigate inductively coupled plasma deep dry etching of Al<jats:sub>0.8</jats:sub>Ga<jats:sub>0.2</jats:sub>As for photonic crystal (PC) fabrication using Cl<jats:sub>2</jats:sub>, BCl<jats:sub>3</jats:sub>, and CH<jats:sub>4</jats:sub> chemistry. The characteristic AlO<jats:sub> <jats:italic>x</jats:italic> </jats:sub> deposition is observed during the etching, resulting in the reduction of etching rate. BCl<jats:sub>3</jats:sub> is considered to scavenge the deposited AlO<jats:sub> <jats:italic>x</jats:italic> </jats:sub> by its reductive reaction. CH<jats:sub>4</jats:sub> passivates the etching sidewall, as well as enhances the deposition of AlO<jats:sub> <jats:italic>x</jats:italic> </jats:sub>. Concerning the impact of pattern size, a pronounced inverse reactive ion etching (RIE) lag is observed, which is beneficial for small-size PC fabrication typically with a hole diameter of 100–500 nm. From the findings, we successfully fabricated a PC structure with air holes having an aspect ratio of 8 and a diameter of 110 nm. </jats:p>

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