Sequential lateral solidification of thin silicon films on SiO2

  • Robert S. Sposili
    Department of Chemical Engineering, Materials Science, and Mining Engineering, Columbia University, New York, New York 10027
  • James S. Im
    Department of Chemical Engineering, Materials Science, and Mining Engineering, Columbia University, New York, New York 10027

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<jats:p>We report on a low-temperature excimer-laser-crystallization process that produces a previously unattainable directionally solidified microstructure in thin Si films. The process involves (1) inducing complete melting of selected regions of the film via irradiation through a patterned mask, and (2) precisely controlled between-pulse microtranslation of the sample with respect to the mask over a distance shorter than the single-pulse lateral solidification distance, so that lateral growth can be extended over a number of iterative steps. Grains up to 200 μm in length were demonstrated; in principle, grains of unlimited length can be produced. We discuss how the technique can be extended to produce large single-crystal regions on glass substrates.</jats:p>

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