One-piece flow : cell design for transforming the production process
著者
書誌事項
One-piece flow : cell design for transforming the production process
Productivity Press, c1992
- タイトル別名
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Ikko nagashi
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注記
Includes index
内容説明・目次
内容説明
By reconfiguring your traditional assembly lines into production cells based on one-piece flow, you can drastically reduce your lead time, staffing requirements, and number of defects. Kenichi Sekine studied under the late Shigeo Shingo and is responsible for many recent advances in the deployment of the Toyota Production System in Japan. In this comprehensive book, Sekine provides an in-depth education into the why's and how's of the restructuring process. Sekine first examines the basic principles of process flow building, then offers detailed case studies of how various industries designed unique one-piece flow systems (parallel, L-shaped, and U-shaped floor plans) to meet their specific needs.
With this book, plant managers will learn how to eliminate overstaffing waste and build a multi-skilled work force equipped to support JIT manufacturing.
目次
Part I: Basics
The Basic Concepts of One-Piece Production
Cutting Assembly Personnel by Half: Case Studies
Establishing a Wide-variety Small-lot Production System
Illustrating Process Razing
Process Razing Techniques
Trial Elimination of Conveyors
U-shaped Cells for Assembly Lines
Establishing U-shaped Cells in a Garment Factory
U-shaped Cells for Electronic Component Assembly
Techniques for Removing Waste from Factories
Part II: Application
Color Changeover Improvement at Japan's Oldest Plastics Company: The Case of Starlight Industries
Establishing One-Piece Flow at a Factory that Produces Small Lots on a Customer-order Basis: The Case of Oriental Motor
"Single" Delivery at MTNAC: From Order to Delivery in Nine Days
Reducing Waste on Printed Circuit Board Component Assembly Lines: The Case of Kumamoto Electronics
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