Design and manufacturing

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Design and manufacturing

edited by Vijay Kumar Thakur, Manju Kumari Thakur and Michael R. Kessler

（Handbook of composites from renewable materials / edited by Vijay Kumar Thakur, Manju Kumari Thakur and Michael R. Kessler, v. 2）

John Wiley & Sons , Scrivener Publishing, c2017

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Includes bibliographical references and index

Description and Table of Contents

Description

This unique multidisciplinary 8-volume set focuses on the emerging issues concerning synthesis, characterization, design, manufacturing and various other aspects of composite materials from renewable materials and provides a shared platform for both researcher and industry. The Handbook of Composites from Renewable Materials comprises a set of 8 individual volumes that brings an interdisciplinary perspective to accomplish a more detailed understanding of the interplay between the synthesis, structure, characterization, processing, applications and performance of these advanced materials. The Handbook comprises 169 chapters from world renowned experts covering a multitude of natural polymers/ reinforcement/ fillers and biodegradable materials. Volume 2 is solely focused on the Design and Manufacturing of renewable materials. Some of the important topics include but not limited to: Design and manufacturing of high performance green composites; manufacturing of high performance biomass-based polyesters by rheological approach; components design of fibrous composite materials; design and manufacturing of bio-based sandwich structures; design and manufacture of biodegradable products from renewable resources; manufacturing and characterization of quicklime filled metal alloy composites for single row deep groove ball bearing; manufacturing of composites from chicken feathers and poly (vinyl chloride); production of porous carbons from resorcinol-formaldehyde gels: applications; composites using agricultural wastes; manufacturing of rice wastes-based natural fiber polymer composites from thermosetting vs. thermoplastic matrices; thermoplastic polymeric composites; natural fiber reinforced PLA composites; rigid closed-cell PUR foams containing polyols derived from renewable resources; preparation and application of the composite from alginate; recent developments in biocomposites of bombyx mori silk fibroin; design and manufacturing of natural fiber/ synthetic fiber reinforced polymer hybrid composites; natural fiber composite strengthening solution for structural beam component for enhanced flexural strength; high pressure resin transfer molding of epoxy resins from renewable sources; cork based structural composites; the use of wheat straw as an agricultural waste in composites for semi-structural applications and design/ manufacturing of sustainable composites.

Table of Contents

Preface xix 1 Design and Manufacturing of High-Performance Green Composites Based on Renewable Materials 1 Katharina Resch, Andrea Klein, Silvia Lloret Pertegas and Ralf Schledjewski 1.1 Introduction 1 1.2 Bio-Based Epoxy Matrix - State of the Art 3 1.3 Curing of Bio-Based Epoxy Resins - an Ecological Approach 10 1.4 Natural Fibers 12 1.4.1 Mechanical Performance of Bast Fibers 12 1.5 Processing Routes 14 1.6 Applications and Requirements 17 1.7 Concluding Remarks 18 Acknowledgement 18 References 18 2 Manufacturing of High Performance Biomass-Based Polyesters by Rheological Approach 25 Masayuki Yamaguchi 2.1 Introduction 25 2.2 Linear Viscoelastic Properties 26 2.3 Enhancement of Crystallization Rate 32 2.4 Rheological Modification for Marked Melt Elasticity 38 2.5 Conclusion 44 Acknowledgments 44 References 45 3 Design of Fibrous Composite Materials for Saving Energy 49 Zuzana Mureinkova, Vladimir Kompis, Pavel Adameik, Slavomir Dobrovie and Jaromir Mureinko 3.1 Introduction 49 3.2 Microtermomechanical Fiber Composites Behavior 54 3.3 Industrial Applications - Case Studies 74 3.4 Conclusions 87 References 88 4 Design and Manufacturing of Bio-Based Sandwich Structures 93 Maya Jacob John 4.1 Introduction 93 4.2 Bio-Based Core Materials 95 4.3 Manufacture of Sandwich Panels 99 4.4 Recent Studies on Bio-Based Sandwich Panels 101 4.5 Applications of Bio-Based Sandwich Panels 107 4.6 Conclusions 108 References 108 Contents vii 5 Design and Manufacture of Biodegradable Products from Renewable Resources 111 Mahmoud M. Farag 5.1 Introduction 111 5.2 Materials and Processes for Biodegradable Composites 112 5.3 Performance of Biodegradable Composites Under Service Conditions 116 5.4 Case Studies 118 References 129 6 Manufacturing and Characterization of Quicklime (CaO) Filled ZA-27 Metal Alloy Composites for Single-Row Deep Groove Ball Bearing 133 Amar Patnaik, I.K.Bhat and Swati Gangwar 6.1 Introduction 133 6.2 Experimental Details 134 6.3 Result and Discussions 144 6.4 Conclusions 154 Acknowledgement 155 References 155 7 Manufacturing of Composites From Chicken Feathers and Polyvinyl Chloride (PVC) 159 Diana Samantha Villarreal Lucio, Jose Luis Rivera-Armenta, Valeria Rivas-Orta, Nancy Patricia Diaz-Zavala, Ulises Paramo-Garcia, Nohra Violeta Gallardo Rivas and Maria Yolanda Chavez Cinco 7.1 Introduction 159 7.2 Experimental 164 7.3 Results and Discussion 165 7.4 Conclusions 172 Acknowledgments 172 References 172 8 Production of Porous Carbons from Resorcinol-Formaldehyde Gels: Applications 175 Luciano Tamborini, Paula Militello, Cesar Barbero and Diego Acevedo 8.1 Introduction 175 8.2 Synthesis of Aerogels 178 8.3 Polymeric Gels From Renewable Raw Materials 180 8.4 Carbonization of Polymeric Resins 182 8.5 Drying the Polymeric Gel 182 8.6 Gel Stabilization 185 8.7 Pyrolysis of R-F Resins 188 8.8 Applications of the Gels 188 8.9 Conclusions 191 References 192 9 Composites Using Agricultural Wastes 197 Taha Ashour 9.1 Introduction 197 9.2 Natural Fibres Classification 200 9.3 Types of Plant Fibres 201 9.4 Composite Mechanical Properties 211 9.5 Industry Process of Some Biocomposites Using Agricultural Wastes 217 References 235 10 Manufacturing of Rice Waste-Based Natural Fiber Polymer Composites from Thermosetting vs. Thermoplastic Matrices 241 Altaf H. Basta, Houssni El-Saied and Mohamed S. Hassanen 10.1 General Introduction 241 10.2 Scope Survey of Agro-Based NFPC Composites 243 10.3 Optimizing the Conditions for Production of High Performance Natural Fiber Polymer Composites 248 Acknowledgment 258 References 259 11 Thermoplastic Polymeric Composites and Polymers: Their Potentialities in a Dialogue Between Art and Technology 263 Thais H. Sydenstricker Flores-Sahagun, Nivaldo Rodrigues Carneiro and Danelia Lee Flores-Sahagun 11.1 Introduction 263 11.2 Organic Beauty in 1998 265 11.3 Organic Beauty and Other Sculptures in 2014 268 11.4 Laboratory Experiences 276 11.5 Final Remarks 282 Acknowledgments 285 References 285 12 Natural Fiber Reinforced PLA Composites: Effect of Shape of Fiber Elements on Properties of Composites 287 Tibor Alpar, Gabor Marko and Laszlo Koroknai 12.1 Introduction 287 12.2 Natural Reinforcers 290 12.3 Element Morphology 293 12.4 Continuous Fiber Reinforced PLA Composite 305 References 309 13 Rigid Closed-Cell PUR Foams Containing Polyols Derived from Renewable Resources: The Effect of Polymer Composition, Foam Density, and Organoclay Filler on their Mechanical Properties 313 M. Kirpluks, L. Stiebra, A. Trubaca-Boginska, U. Cabulis and J. Andersons 13.1 Introduction 313 13.2 Experimental 318 13.3 Modeling the Mechanical Properties of Foams 321 13.4 Results and Discussion 325 13.5 Conclusions 335 Acknowledgement 336 References 336 14 Preparation and Application of the Composite From Alginate 341 Zhou Zhiyu, Xiao Kecen and Chen Yu 14.1 Introduction 341 14.2 Composites from Alginate and Natural Polymers 342 14.3 Composites from Alginate and Synthetic Polymers 351 14.4 Composites from Alginate and Biomacromolecules 356 14.5 Composites from Alginate and Inorganic Components 359 14.6 Composites from Alginate and Carbon Materials 364 14.7 Composites from Alginate and Clays 366 References 367 15 Recent Developments in Biocomposites of Bombyx mori Silk Fibroin 377 G M Arifuzzaman Khan, Nazire Deniz Yilmaz and Kenan Yilmaz 15.1 Introduction 377 15.2 History of B. mori Silk 378 15.3 Chemical Composition of B. mori Silk 379 15.4 Properties of B. mori Silk 382 15.5 Extraction of Silk Fibroin by Degumming Process 386 15.6 Regenerated Fibroin Solution 388 15.7 Silk Fibroin Hydrogels 389 15.8 Methods of SF-based Biocomposite Production 389 15.9 Silk Fibroin-Based Biocomposites 392 15.10 Conclusion 400 References 400 16 Design and Manufacturing of Natural Fiber/Synthetic Fiber Reinforced Polymer Hybrid Composites 411 Asim Shahzad and R. S. Choudhry 16.1 Introduction 411 16.2 Natural Fiber/Synthetic Fiber Hybrid Composites 421 16.3 Applications and Future Outlook 440 16.4 Conclusions 440 References 441 17 Natural Fibre Composite Strengthening Solution for Structural Beam Component for Enhanced Flexural Strength, as Alternatives to CFRP and GFRP Strengthening Techniques 449 Tara Sen 17.1 Introduction 449 17.2 Materials 454 17.3 Mechanical Characterization of Natural and Artificial Frp Composites 456 17.4 RC Beam Strengthening Rechnique Using Natural and Artificial FRP Composite Systems 458 17.5 Experimentation and Analysis of Results 461 17.6 Conclusions 468 References 470 18 High Pressure Resin Transfer Moulding of Epoxy Resins from Renewable Sources 475 Salvatore Mannino, Alberta Latteri, Giuseppe Saccullo, Rey Banatao, Stefan Pastine and Gianluca Cicala 18.1 Introduction 475 18.2 Experimental 480 18.3 Results and Discussions 483 18.4 Conclusions 487 Acknowledgements 487 References 487 19 Cork-Based Structural Composites 489 Antonio Torres Marques, Paulo Novoa, Marcelo Moura and Albertino Arteiro 19.1 Introduction: Cork as a Sustainable Resource 489 19.2 Cork as a Structural Material 490 19.3 Fibers and Matrices 494 19.4 Core Cork Sandwich Concepts 494 19.5 Damage Tolerant Structures with Cork 509 19.6 Processing Techniques 511 19.7 Design Philosophy 511 19.8 Conclusions and Challenges 512 References 512 20 The Use of Wheat Straw as an Agricultural Waste in Composites for Semi-Structural Applications 515 Carlo Santulli 20.1 Introduction 515 20.2 Application of Wheat Straw in Composites 518 20.3 Future Developments 524 20.4 Conclusions 527 References 528 21 Design and Manufacturing of Sustainable Composites 533 Alencar Bravo and Darli Vieira 21.1 Introduction to Ecological Composite Design 533 21.2 Design Principles for a Sustainable Composite 557 21.3 Summary of Available Composite Manufacturing Processes 569 21.4 Techniques for Improving the Thermo-Mechanical Properties of Composites 580 Acronym List 589 References 590

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