Manufacturing engineering and technology

著者

• Kalpakjian, Serope

書誌事項

Manufacturing engineering and technology

Serope Kalpakjian, Steven R. Schmid

Prentice Hall, c2010

6th ed

注記

Includes bibliographical references and index

内容説明・目次

内容説明

Manufacturing Engineering & Technology, 6/e, is ideal forcourses in manufacturing processes at two- or four-year schools.This textbook is also a valuable reference text for manufacturing professionals. An up-to-date text that provides a solid background in manufacturing processes. Manufacturing Engineering & Technology, 6/e, presents a mostly qualitative description of the science, technology, and practice of manufacturing. This includes detailed descriptions of manufacturing processes and the manufacturing enterprise that will help introduce students to important concepts. With a total of 120 examples and case studies, up-to-date and comprehensive coverage of all topics, and superior two-color graphics, this text provides a solid background for manufacturing students and serves as a valuable reference text for professionals. The Sixth Edition has been completely updated, and addresses issues essential to modern manufacturing, ranging from traditional topics such as casting, forming, machining, and joining, to advanced topics such as the fabrication of microelectronic devices and microelectromechanical systems (MEMS), and nanomaterials and nanomanufacturing. With each purchase of a new copy of the Sixth Edition, students receive access to Video Solutions and myeBook, Pearson's new visual tools for teaching and reinforcing key concepts and techniques.

目次

• General Introduction 1 I.1 What Is Manufacturing? 1 I.2 Product Design and Concurrent Engineering 8 I.3 Design for Manufacture, Assembly, Disassembly, and Service 11 I.4 Green Design and Manufacturing 13 I.5 Selection of Materials 15 I.6 Selection of Manufacturing Processes 18 I.7 Computer-integrated Manufacturing 26 I.8 Quality Assurance and Total Quality Management 29 I.9 Lean Production and Agile Manufacturing 32 I.10 Manufacturing Costs and Global Competition 32 I.11 General Trends in Manufacturing 34 Part I: Fundamentals of Materials: Their Behavior and Manufacturing Properties 37 1 The Structure of Metals 40 1.1 Introduction 40 1.2 Types of Atomic Bonds 41 1.3 The Crystal Structure of Metals 42 1.4 Deformation and Strength of Single Crystals 44 1.5 Grains and Grain Boundaries 47 1.6 Plastic Deformation of Polycrystalline Metals 50 1.7 Recovery, Recrystallization, and Grain Growth 51 1.8 Cold, Warm, and Hot Working 52 Summary 53 Key Terms 53 Bibliography 54 Review Questions 54 Qualitative Problems 54 Quantitative Problems 55 Synthesis, Design, and Projects 55 2 Mechanical Behavior, Testing, and Manufacturing Properties of Materials 56 2.1 Introduction 56 2.2 Tension 57 2.3 Compression 66 2.4 Torsion 67 2.5 Bending (Flexure) 68 2.6 Hardness 68 2.7 Fatigue 74 2.8 Creep 75 2.9 Impact 75 2.10 Failure and Fracture of Materials in Manufacturing and in Service 76 2.11 Residual Stresses 81 2.12 Work, Heat, and Temperature 82 Summary 83 Key Terms 84 Bibliography 84 Review Questions 84 Qualitative Problems 85 Quantitative Problems 85 Synthesis, Design, and Projects 86 3 Physical Properties of Materials 88 3.1 Introduction 88 3.2 Density 89 3.3 Melting Point 92 3.4 Specific Heat 92 3.5 Thermal Conductivity 93 3.6 Thermal Expansion 93 3.7 Electrical, Magnetic, and Optical Properties 94 3.8 Corrosion Resistance 95 Summary 97 Key Terms 97 Bibliography 98 Review Questions 98 Qualitative Problems 98 Quantitative Problems 98 Synthesis, Design, and Projects 99 4 Metal Alloys: Their Structure and Strengthening by Heat Treatment 100 4.1 Introduction 100 4.2 Structure of Alloys 101 4.3 Phase Diagrams 103 4.4 The Iron-Carbon System 107 4.5 The Iron-Iron-carbide Phase Diagram and the Development of Microstructures in Steels 108 4.6 Cast Irons 110 4.7 Heat Treatment of Ferrous Alloys 111 4.8 Hardenability of Ferrous Alloys 115 4.9 Heat Treatment of Nonferrous Alloys and Stainless Steels 117 4.10 Case Hardening 119 4.11 Annealing 121 4.12 Heat-treating Furnaces and Equipment 123 4.13 Design Considerations for Heat Treating 125 Summary 126 Key Terms 127 Bibliography 127 Review Questions 127 Qualitative Problems 127 Quantitative Problems 128 Synthesis, Design, and Projects 128 5 Ferrous Metals and Alloys: Production, General Properties, and Applications 129 5.1 Introduction 129 5.2 Production of Iron and Steel 130 5.3 Casting of Ingots 133 5.4 Continuous Casting 134 5.5 Carbon and Alloy Steels 136 5.6 Stainless Steels 143 5.7 Tool and Die Steels 145 Summary 147 Key Terms 148 Bibliography 148 Review Questions 148 Qualitative Problems 149 Quantitative Problems 149 Synthesis, Design, and Projects 150 6 Nonferrous Metals and Alloys: Production, General Properties, and Applications 151 6.1 Introduction 151 6.2 Aluminum and Aluminum Alloys 152 6.3 Magnesium and Magnesium Alloys 157 6.4 Copper and Copper Alloys 158 6.5 Nickel and Nickel Alloys 160 6.6 Superalloys 161 6.7 Titanium and Titanium Alloys 162 6.8 Refractory Metals and Alloys 163 6.9 Beryllium 164 6.10 Zirconium 164 6.11 Low-melting Alloys 164 6.12 Precious Metals 166 6.13 Shape-memory Alloys (Smart Materials) 166 6.14 Amorphous Alloys (Metallic Glasses) 167 6.15 Metal Foams 167 Summary 168 Key Terms 168 Bibliography 169 Review Questions 169 Qualitative Problems 169 Quantitative Problems 170 Synthesis, Design, and Projects 170 7 Polymers: Structure, General Properties, and Applications 171 7.1 Introduction 171 7.2 The Structure of Polymers 173 7.3 Thermoplastics 180 7.4 Thermosetting Plastics 184 7.5 Additives in Plastics 184 7.6 General Properties and Applications of Thermoplastics 185 7.7 General Properties and Applications of Thermosetting Plastics 188 7.8 Biodegradable Plastics 190 7.9 Elastomers (Rubbers) 191 Summary 192 Key Terms 193 Bibliography 193 Review Questions 194 Qualitative Problems 194 Quantitative Problems 195 Synthesis, Design, and Projects 195 8 Ceramics, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications 196 8.1 Introduction 196 8.2 The Structure of Ceramics 197 8.3 General Properties and Applications of Ceramics 201 8.4 Glasses 205 8.5 Glass Ceramics 207 8.6 Graphite 208 8.7 Diamond 210 8.8 Nanomaterials 210 Summary 212 Key Terms 212 Bibliography 213 Review Questions 213 Qualitative Problems 214 Quantitative Problems 214 Synthesis, Design, and Projects 214 9 Composite Materials: Structure, General Properties, and Applications 216 9.1 Introduction 216 9.2 The Structure of Reinforced Plastics 217 9.3 Properties of Reinforced Plastics 222 9.4 Applications of Reinforced Plastics 225 9.5 Metal-matrix Composites 227 9.6 Ceramic-matrix Composites 229 9.7 Other Composites 230 Summary 231 Key Terms 231 Bibliography 231 Review Questions 232 Qualitative Problems 232 Quantitative Problems 233 Synthesis, Design, and Projects 233 Part II: Metal-Casting Processes and Equipment 235 10 Fundamentals of Metal Casting 237 10.1 Introduction 237 10.2 Solidification of Metals 238 10.3 Fluid Flow 243 10.4 Fluidity of Molten Metal 245 10.5 Heat Transfer 247 10.6 Defects 249 Summary 253 Key Terms 254 Bibliography 254 Review Questions 254 Qualitative Problems 255 Quantitative Problems 255 Synthesis, Design, and Projects 256 11 Metal-Casting Processes and Equipment 258 11.1 Introduction 258 11.2 Expendable-mold, Permanent-pattern Casting Processes 262 11.3 Expendable-mold, Expendable-pattern Casting Processes 270 11.4 Permanent-mold Casting Processes 277 11.5 Casting Techniques for Single-crystal Components 285 11.6 Rapid Solidification 286 11.7 Inspection of Castings 287 11.8 Melting Practice and Furnaces 287 11.9 Foundries and Foundry Automation 289 Summary 289 Key Terms 290 Bibliography 290 Review Questions 291 Qualitative Problems 291 Quantitative Problems 292 Synthesis, Design, and Projects 292 12 Metal Casting: Design, Materials, and Economics 294 12.1 Introduction 294 12.2 Design Considerations in Casting 294 12.3 Casting Alloys 302 12.4 Economics of Casting 307 Summary 308 Key Terms 309 Bibliography 309 Review Questions 309 Qualitative Problems 309 Quantitative Problems 310 Synthesis, Design, and Projects 310 Part III: Forming and Shaping Processes and Equipment 313 13 Metal-Rolling Processes and Equipment 316 13.1 Introduction 316 13.2 The Flat-rolling Process 318 13.3 Flat-rolling Practice 322 13.4 Rolling Mills 325 13.5 Various Rolling Processes and Mills 327 Summary 332 Key Terms 333 Bibliography 333 Review Questions 333 Qualitative Problems 333 Quantitative Problems 334 Synthesis, Design, and Projects 334 14 Metal-Forging Processes and Equipment 335 14.1 Introduction 335 14.2 Open-die Forging 337 14.3 Impression-die and Closed-die Forging 339 14.4 Various Forging Operations 343 14.5 Forgeability of Metals
• Forging Defects 348 14.6 Die Design, Die Materials, and Lubrication 349 14.7 Die-manufacturing Methods and Die Failures 351 14.8 Forging Machines 353 14.9 Economics of Forging 355 Summary 357 Key Terms 358 Bibliography 358 Review Questions 358 Qualitative Problems 358 Quantitative Problems 359 Synthesis, Design, and Projects 359 15 Metal Extrusion and Drawing Processes and Equipment 360 15.1 Introduction 360 15.2 The Extrusion Process 362 15.3 Hot Extrusion 364 15.4 Cold Extrusion 368 15.5 Extrusion Defects 371 15.6 Extrusion Equipment 373 15.7 The Drawing Process 373 15.8 Drawing Practice 375 15.9 Drawing Defects and Residual Stresses 377 15.10 Drawing Equipment 377 Summary 378 Key Terms 378 Bibliography 379 Review Questions 379 Qualitative Problems 379 Quantitative Problems 380 Synthesis, Design, and Projects 380 16 Sheet-Metal Forming Processes and Equipment 381 16.1 Introduction 381 16.2 Shearing 382 16.3 Sheet-metal Characteristics and Formability 392 16.4 Formability Tests for Sheet Metals 394 16.5 Bending Sheets, Plates, and Tubes 397 16.6 Miscellaneous Bending and Related Operations 401 16.7 Deep Drawing 407 16.8 Rubber Forming and Hydroforming 413 16.9 Spinning 417 16.10 Superplastic Forming 420 16.11 Specialized Forming Processes 421 16.12 Manufacturing of Metal Honeycomb Structures 426 16.13 Design Considerations in Sheet-metal Forming 428 16.14 Equipment for Sheet-metal Forming 430 16.15 Economics of Sheet-forming Operations 431 Summary 432 Key Terms 433 Bibliography 433 Review Questions 434 Qualitative Problems 434 Quantitative Problems 435 Synthesis, Design, and Projects 435 17 Powder-Metal Processing and Equipment 437 17.1 Introduction 437 17.2 Production of Metal Powders 438 17.3 Compaction of Metal Powders 444 17.4 Sintering 452 17.5 Secondary and Finishing Operations 456 17.6 Design Considerations 457 17.7 Process Capabilities 459 17.8 Economics of Powder Metallurgy 460 Summary 462 Key Terms 462 Bibliography 463 Review Questions 463 Qualitative Problems 463 Quantitative Problems 464 Synthesis, Design, and Projects 464 18 Ceramics, Glasses, and Superconductors: Processing and Equipment 465 18.1 Introduction 465 18.2 Shaping Ceramics 466 18.3 Forming and Shaping of Glass 472 18.4 Techniques for Strengthening and Annealing Glass 476 18.5 Design Considerations for Ceramics and Glasses 478 18.6 Processing of Superconductors 479 Summary 480 Key Terms 481 Bibliography 481 Review Questions 482 Qualitative Problems 482 Quantitative Problems 482 Synthesis, Design, and Projects 483 19 Plastics and Composite Materials: Forming and Shaping 484 19.1 Introduction 484 19.2 Extrusion 486 19.3 Injection Molding 493 19.4 Blow Molding 499 19.5 Rotational Molding 501 19.6 Thermoforming 502 19.7 Compression Molding 503 19.8 Transfer Molding 504 19.9 Casting 505 19.10 Foam Molding 506 19.11 Cold Forming and Solid-phase Forming 507 19.12 Processing Elastomers 507 19.13 Processing Polymer-matrix Composites 508 19.14 Processing Metal-matrix and Ceramic-matrix Composites 517 19.15 Design Considerations 518 19.16 Economics of Processing Plastics and Composite Materials 520 Summary 521 Key Terms 522 Bibliography 522 Review Questions 523 Qualitative Problems 523 Quantitative Problems 524 Synthesis, Design, and Projects 524 20 Rapid-Prototyping Processes and Operations 525 20.1 Introduction 525 20.2 Subtractive Processes 528 20.3 Additive Processes 530 20.4 Virtual Prototyping 541 20.5 Direct Manufacturing and Rapid Tooling 542 Summary 549 Key Terms 549 Bibliography 549 Review Questions 550 Qualitative Problems 550 Quantitative Problems 550 Synthesis, Design, and Projects 551 Part IV: Machining Processes and Machine Tools 553 21 Fundamentals of Machining 556 21.1 Introduction 556 21.2 Mechanics of Cutting 558 21.3 Cutting Forces and Power 568 21.4 Temperatures in Cutting 571 21.5 Tool Life: Wear and Failure 574 21.6 Surface Finish and Integrity 581 21.7 Machinability 583 Summary 587 Key Terms 588 Bibliography 588 Review Questions 588 Qualitative Problems 589 Quantitative Problems 589 Synthesis, Design, and Projects 590 22 Cutting-Tool Materials and Cutting Fluids 591 22.1 Introduction 591 22.2 High-speed Steels 595 22.3 Cast-cobalt Alloys 596 22.4 Carbides 596 22.5 Coated Tools 600 22.6 Alumina-based Ceramics 604 22.7 Cubic Boron Nitride 605 22.8 Silicon-nitride-based Ceramics 605 22.9 Diamond 605 22.10 Whisker-reinforced Materials and Nanomaterials 606 22.11 Tool Costs and Reconditioning of Tools 607 22.12 Cutting Fluids 607 Summary 612 Key Terms 612 Bibliography 613 Review Questions 613 Qualitative Problems 613 Quantitative Problems 614 Synthesis, Design, and Projects 614 23 Machining Processes: Turning and Hole Making 615 23.1 Introduction 615 23.2 The Turning Process 618 23.3 Lathes and Lathe Operations 626 23.4 Boring and Boring Machines 641 23.5 Drilling, Drills, and Drilling Machines 643 23.6 Reaming and Reamers 652 23.7 Tapping and Taps 653 Summary 655 Key Terms 656 Bibliography 656 Review Questions 656 Qualitative Problems 657 Quantitative Problems 657 Synthesis, Design, and Projects 658 24 Machining Processes: Milling, Broaching, Sawing, Filing, and Gear Manufacturing 659 24.1 Introduction 659 24.2 Milling and Milling Machines 660 24.3 Planing and Shaping 674 24.4 Broaching and Broaching Machines 675 24.5 Sawing 678 24.6 Filing 681 24.7 Gear Manufacturing by Machining 681 Summary 689 Key Terms 690 Bibliography 690 Review Questions 690 Qualitative Problems 691 Quantitative Problems 691 Synthesis, Design, and Projects 692 25 Machining Centers, Machine-Tool Structures, and Machining Economics 693 25.1 Introduction 693 25.2 Machining Centers 694 25.3 Machine-tool Structures 702 25.4 Vibration and Chatter in Machining Operations 706 25.5 High-speed Machining 709 25.6 Hard Machining 711 25.7 Ultraprecision Machining 711 25.8 Machining Economics 713 Summary 717 Key Terms 717 Bibliography 717 Review Questions 717 Qualitative Problems 718 Quantitative Problems 718 Synthesis, Design, and Projects 718 26 Abrasive Machining and Finishing Operations 719 26.1 Introduction 719 26.2 Abrasives and Bonded Abrasives 721 26.3 The Grinding Process 727 26.4 Grinding Operations and Machines 736 26.5 Design Considerations for Grinding 744 26.6 Ultrasonic Machining 744 26.7 Finishing Operations 746 26.8 Deburring Operations 750 26.9 Economics of Abrasive Machining and Finishing Operations 753 Summary 754 Key Terms 755 Bibliography 755 Review Questions 756 Qualitative Problems 756 Quantitative Problems 757 Synthesis, Design, and Projects 757 27 Advanced Machining Processes 759 27.1 Introduction 759 27.2 Chemical Machining 761 27.3 Electrochemical Machining 765 27.4 Electrochemical Grinding 768 27.5 Electrical-discharge Machining 769 27.6 Laser-beam Machining 774 27.7 Electron-beam Machining 777 27.8 Water-jet Machining 778 27.9 Abrasive-jet Machining 779 27.10 Hybrid Machining Systems 780 27.11 Economics of Advanced Machining Processes 781 Summary 784 Key Terms 784 Bibliography 784 Review Questions 785 Qualitative Problems 785 Quantitative Problems 785 Synthesis, Design, and Projects 786 Part V: Micromanufacturing and Fabrication of Microelectronic Devices 787 28 Fabrication of Microelectronic Devices 790 28.1 Introduction 790 28.2 Clean Rooms 793 28.3 Semiconductors and Silicon 794 28.4 Crystal Growing and Wafer Preparation 795 28.5 Film Deposition 798 28.6 Oxidation 799 28.7 Lithography 800 28.8 Etching 808 28.9 Diffusion and Ion Implantation 816 28.10 Metallization and Testing 818 28.11 Wire Bonding and Packaging 820 28.12 Yield and Reliability 825 28.13 Printed Circuit Boards 826 Summary 827 Key Terms 828 Bibliography 828 Review Questions 829 Qualitative Problems 829 Quantitative Problems 830 Synthesis, Design, and Projects 830 29 Fabrication of Microelectromechanical Devices and Systems and Nanoscale Manufacturing 831 29.1 Introduction 831 29.2 Micromachining of MEMS Devices 833 29.3 The LIGA Microfabrication Process 844 29.4 Solid Free-form Fabrication of Devices 850 29.5 Nanoscale Manufacturing 855 Summary 858 Key Terms 858 Bibliography 858 Review Questions 859 Qualitative Problems 859 Quantitative Problems 860 Synthesis, Design, and Projects 860 Part VI: Joining Processes and Equipment 861 30 Fusion-Welding Processes 865 30.1 Introduction 865 30.2 Oxyfuel-gas Welding 866 30.3 Arc-welding Processes: Nonconsumable Electrode 869 30.4 Arc-welding Processes: Consumable Electrode 873 30.5 Electrodes for Arc Welding 879 30.6 Electron-beam Welding 880 30.7 Laser-beam Welding 880 30.8 Cutting 882 30.9 The Weld Joint, Quality, and Testing 884 30.10 Joint Design and Process Selection 893 Summary 897 Key Terms 897 Bibliography 898 Review Questions 898 Qualitative Problems 898 Quantitative Problems 899 Synthesis, Design, and Projects 899 31 Solid-State Welding Processes 900 31.1 Introduction 900 31.2 Cold Welding and Roll Bonding 901 31.3 Ultrasonic Welding 902 31.4 Friction Welding 903 31.5 Resistance Welding 905 31.6 Explosion Welding 913 31.7 Diffusion Bonding 914 31.8 Economics of Welding Operations 916 Summary 918 Key Terms 919 Bibliography 919 Review Questions 919 Qualitative Problems 919 Quantitative Problems 920 Synthesis, Design, and Projects 920 32 Brazing, Soldering, Adhesive-Bonding, and Mechanical-Fastening Processes 921 32.1 Introduction 921 32.2 Brazing 922 32.3 Soldering 926 32.4 Adhesive Bonding 931 32.5 Mechanical Fastening 939 32.6 Joining Plastics, Ceramics, and Glasses 942 32.7 Economics of Joining Operations 945 Summary 946 Key Terms 947 Bibliography 947 Review Questions 947 Qualitative Problems 948 Quantitative Problems 948 Synthesis, Design, and Projects 948 Part VII: Surface Technology 949 33 Surface Roughness and Measurement
• Friction, Wear, and Lubrication 951 33.1 Introduction 951 33.2 Surface Structure and Integrity 952 33.3 Surface Texture and Roughness 953 33.4 Friction 957 33.5 Wear 961 33.6 Lubrication 964 33.7 Metalworking Fluids and Their Selection 966 Summary 970 Key Terms 970 Bibliography 971 Review Questions 971 Qualitative Problems 971 Quantitative Problems 972 Synthesis, Design, and Projects 972 34 Surface Treatments, Coatings, and Cleaning 973 34.1 Introduction 973 34.2 Mechanical Surface Treatments 974 34.3 Mechanical Plating and Cladding 976 34.4 Case Hardening and Hard Facing 976 34.5 Thermal Spraying 977 34.6 Vapor Deposition 979 34.7 Ion Implantation and Diffusion Coating 982 34.8 Laser Treatments 982 34.9 Electroplating, Electroless Plating, and Electroforming 983 34.10 Conversion Coatings 986 34.11 Hot Dipping 987 34.12 Porcelain Enameling
• Ceramic and Organic Coatings 988 34.13 Diamond Coating and Diamondlike Carbon 989 34.14 Surface Texturing 990 34.15 Painting 990 34.16 Cleaning of Surfaces 991 Summary 993 Key Terms 993 Bibliography 993 Review Questions 994 Qualitative Problems 994 Quantitative Problems 994 Synthesis, Design, and Projects 995 Part VIII: Engineering Metrology, Instrumentation, and Quality Assurance 997 35 Engineering Metrology and Instrumentation 998 35.1 Introduction 998 35.2 Measurement Standards 999 35.3 Geometric Features of Parts
• Analog and Digital Measurements 1000 35.4 Traditional Measuring Methods and Instruments 1001 35.5 Modern Measuring Instruments and Machines 1008 35.6 Automated Measurement and Inspection 1011 35.7 General Characteristics and Selection of Measuring Instruments 1012 35.8 Geometric Dimensioning and Tolerancing 1012 Summary 1017 Key Terms 1017 Bibliography 1017 Review Questions 1018 Qualitative Problems 1018 Quantitative Problems 1018 Synthesis, Design, and Projects 1019 36 Quality Assurance, Testing, and Inspection 1020 36.1 Introduction 1020 36.2 Product Quality 1021 36.3 Quality Assurance 1022 36.4 Total Quality Management 1023 36.5 Taguchi Methods 1025 36.6 The ISO and QS Standards 1029 36.7 Statistical Methods of Quality Control 1030 36.8 Statistical Process Control 1033 36.9 Reliability of Products and Processes 1039 36.10 Nondestructive Testing 1040 36.11 Destructive Testing 1044 36.12 Automated Inspection 1044 Summary 1045 Key Terms 1045 Bibliography 1046 Review Questions 1046 Qualitative Problems 1047 Quantitative Problems 1047 Synthesis, Design, and Projects 1047 Part IX: Manufacturing in a Competitive Environment 1049 37Automation of Manufacturing Processes 1051 37.1 Introduction 1051 37.2 Automation 1053 37.3 Numerical Control 1060 37.4 Adaptive Control 1066 37.5 Material Handling and Movement 1068 37.6 Industrial Robots 1071 37.7 Sensor Technology 1077 37.8 Flexible Fixturing 1081 37.9 Assembly Systems 1083 37.10 Design Considerations for Fixturing, Assembly, Disassembly, and Servicing 1086 37.11 Economic Considerations 1089 Summary 1089 Key Terms 1090 Bibliography 1090 Review Questions 1091 Qualitative Problems 1091 Quantitative Problems 1092 Synthesis, Design, and Projects 1092 38 Computer-Aided Manufacturing 1093 38.1 Introduction 1093 38.2 Manufacturing Systems 1094 38.3 Computer-integrated Manufacturing 1094 38.4 Computer-aided Design and Engineering 1097 38.5 Computer-aided Manufacturing 1104 38.6 Computer-aided Process Planning 1104 38.7 Computer Simulation of Manufacturing Processes and Systems 1107 38.8 Group Technology 1108 Summary 1115 Key Terms 1115 Bibliography 1115 Review Questions 1116 Qualitative Problems 1116 Synthesis, Design, and Projects 1116 39 Computer-Integrated Manufacturing Systems 1117 39.1 Introduction 1117 39.2 Cellular Manufacturing 1118 39.3 Flexible Manufacturing Systems 1120 39.4 Holonic Manufacturing 1122 39.5 Just-in-time Production 1124 39.6 Lean Manufacturing 1125 39.7 Communications Networks in Manufacturing 1127 39.8 Artificial Intelligence 1129 39.9 Economic Considerations 1132 Summary 1132 Key Terms 1133 Bibliography 1133 Review Questions 1134 Qualitative Problems 1134 Synthesis, Design, and Projects 1134 40 Product Design and Process Selection in a Competitive Environment 1135 40.1 Introduction 1135 40.2 Product Design 1136 40.3 Product Quality and Life Expectancy 1139 40.4 Life-cycle Assessment and Sustainable Manufacturing 1140 40.5 Material Selection for Products 1142 40.6 Material Substitution 1146 40.7 Manufacturing Process Capabilities 1148 40.8 Process Selection 1152 40.9 Manufacturing Costs and Cost Reduction 1156 Summary 1161 Key Terms 1161 Bibliography 1162 Review Questions 1162 Qualitative Problems 1162 Synthesis, Design, and Projects 1163 Index 1165 Case Studies 11.1: Lost-foam Casting of Engine Blocks 272 11.2: Investment Casting of Total Knee Replacements 275 14.1: Manufacture of a Stepped Pin by Heading and Piercing Operations 345 14.2: Suspension Components for the Lotus Elise Automobile 356 16.1: Manufacturing of Food and Beverage Cans 412 16.2: Tube Hydroforming of an Automotive Radiator Closure 415 16.3: Cymbal Manufacture 424 17.1: Powder Metallurgy Parts in a Snowblower 461 18.1: Production of High-temperature Superconducting Tapes 480 19.1: Manufacture of Head Protector (TM) Tennis Racquets 515 20.1: Invisalign (R) Orthodontic Aligners 543 23.1: Bone Screw Retainer 654 24.1: Ping Golf Putter 688 27.1: Electrochemical Machining of a Biomedical Implant 767 27.2: Manufacture of Small Satellites 781 29.1: Digital Micromirror Device 837 29.2: Accelerometer for Automotive Air Bags 851 31.1: Friction Welding of Pistons 917 32.1: Light Curing Acrylic Adhesives for Medical Products 937 36.1: Manufacture of Television Sets by Sony Corporation 1028 36.2: Dimensional Control of Plastic Parts in Saturn Automobiles 1038 37.1: Robotic Deburring of a Blow-molded Toboggan 1076 38.1: CAD Model Development for Automotive Components 1101 40.1: Automobile Tires: From Cradle-to-grave to Cradle-to-cradle 1141

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詳細情報

• NII書誌ID(NCID): BB0068320X
• ISBN:
  • 9780136081685
• LCCN: 2009278804
• 出版国コード: us
• タイトル言語コード: eng
• 本文言語コード: eng
• 出版地: New York
• ページ数/冊数: xxiv, 1176 p.
• 大きさ: 26 cm
• 分類:
  • LCC : TS176
• 件名:
  • LCSH : Production engineering
  • LCSH : Manufacturing processes